Tubular 4-pipe Sterilizer for NFC juice

3.1 Tubular HTST Sterilizer introduction

Tubular pipe in pipe sterilizers are not only suitable for general products but can also be customized to meet specific user requirements. For instance, they can handle products containing particles, those with larger fibrous particles, or medium-to-high viscosity products. This makes them more versatile than conventional sterilizers. Tubular-type sterilizers enable high-temperature and ultra-high-temperature sterilization at 120–140°C for products that are corrosive to dead corners.

Main Components

The Tubular sterilizer primarily consists of a hot water pump, rotary pump (particulate pump, screw pump, twin-screw pump, high-pressure pump), control system, cooling system, steam system, and various valves. It can be integrated with aseptic bag-in-box filling machines.

Application Scope

The Tubular sterilizer primarily enables aseptic production of products such as concentrated juice, tomato paste, ketchup , sauce , High-viscosity cream, and jam, ensuring long-term preservation of product quality and freshness.

Equipment Features

1. Wide viscosity adaptability range, suitable for sterilizing fibrous and particulate materials;

2. Utilizes instantaneous processing to preserve original product flavor;

3. Features fully automatic or semi-automatic control modes for user convenience;

4. Delivers uniform heat treatment with up to 90% heat recovery efficiency;

5. Activates automatic cleaning during operation to prevent product adhesion inside Tubulars;

6. Equipped with PID temperature control system for real-time monitoring;

7. Simple installation and disassembly for easy maintenance and repairs.

1- ketchup working technology :

25℃ inlet→115℃ HTST→ 35℃ outlet→buffering tank

2. Whipping Cream HTST Sterilizer technology :

40℃ inlet →120℃ HTST→ 10℃ outlet→buffering tank

3- chilli sauce working technology :

45℃ inlet→115℃ HTST→ 60℃ outlet→buffering tank

4-Concentraed Juice HTST Sterilizer technology :

25℃ inlet→homogenization 65℃(optional)→125℃ HTST→ 25℃ outlet→buffering tank

25℃ inlet→homogenization 65℃(optional)→125℃ HTST→ 85℃ outlet→Filling machine

Tubular pipe in pipe Sterilizer s are primarily used for sterilizing products such as egg liquid, juice, milk, ice cream, cream, and jam during production, enabling these products to maintain their quality and freshness over extended periods.

For NFC Juice , Concentrated juice , chilli sauce , ketchup, Egg liquid , mango puree , whipping cream etc production

Questionnaires of Tubular HTST Sterilizer

More information you can contact us :

Email : [email protected]

Whatsapp: +8613918733638

Wechat: LV06090709

Application Advantages

1. Minimal temperature difference between heating medium and material enables gentle heating;

2. High thermal efficiency with heat recovery rates up to 90%;

3. Precise sterilization temperature control through parameters like steam pressure and flow;

4. Enhanced safety with components from renowned brands, pressure protection measures, and alarm systems;

5. High automation level, with fully automated sterilization process control and recording.

System Features

1. High reliability: Key components—including the hot water pump, control system, and material pump—are imported products. Component stability enhances system dependability, broadening application scope beyond aseptic packaging to beverage production and more;

2. Enhanced safety: System components utilize high-performance, reliable products. The design incorporates user-friendly features prioritizing operator safety and equipment integrity, complemented by alarm systems and pressure protection measures.

Technical Features

1. Primarily consists of heating, cooling, and regeneration sections. The equipment's piping can be configured in multiple forms, facilitating in-line homogenization.

2. Components in contact with the product are manufactured from 316 stainless steel, while pipeline connections utilize DIN sanitary fittings.

3. Equipped with a touchscreen and PLC program control, it can display real-time product parameters.

4. Can be used in laboratories to simulate most industrial production conditions according to user requirements.

Q1:Which city are you in? How can I get to your factory? Are you a trading company or factory?

A1: We are in Shanghai City, China . It will take 1 hour from PVG and HongQiao Airports to our factory .

We are a manufacturer with trading branch office .

Q2: Why is your price higher than others?

A2: We offer high-end machines in our business. Welcome to our factory to have a visiting. And you will see the differences in our working plant.

Q3: What is the equipment delivery time?

A3: Normally 30-60 working days depends on different machines,

Heat Exchanger making period : within 15 working days .

Tubular UHT HTST Sterilizer making period : within 30 working days .

Aseptic UHT sterilizer making period : within 50 working days .

Homogenizer and CIP cleaning system making period : within 50 working days .

Blowing & filling & Labelling Machine making period : within 50 working days .

We can shorted the making period according to the working situation .

Q4: How to install your machines when it arrives? How much the cost?

A4: First we can supply the drawing for reference , the equipment will delivery as a whole set machine .

Or We will arrange our engineers to your factory to install the machines and train your staff how to operate the machines If you need.

Customers will take charge of the Accommodation one site and our engineer fee for commission is USD300/day/person.

Or you can arrange you engineers to study at our factory. You are responsible for air tickets,

Q5: How long time for installation and testing ?

A5: Subject to machines and the situation in your factory. If everything is

ready, it will take about 5 days for installation, and 5-10 days for testing and training .

Q6: How about the spare parts?

A6: We will send one year enough easy-broken spare parts together with the machines for free.

Q7: What is your guarantee?

A7: We have one year guarantee sine the equipment is Acceptable debugging and supplying life-long technical support. Our service is also including machine maintain and spared parts .

Q8: What is your payment term?

A8: Single equipment payment item : 50%T/T as advance payment, then 50% TT payment before shipping. ( L/C is also supported) .

The turkey processing line payment item : 40%T/T as advance payment, then 60% TT should be paid before shipping.