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tubular pasteurizer for fresh juice-0

Tubular Sterilizer Series

Home >  Products >  Tubular Sterilizer Series

Tubular pasteurizer for fresh juice

  • Product Description
  • Description
  • Applications
  • Technical parameter
  • Competitive Advantage
  • FAQ
  • Related Products

Product Description

Tubular Pasteurizer

THE  Material :

Sus304, 316L, SMO254,Titanium

THE inner pipe Thickness:

0.8mm, 1mm , 1.2mm

Gasket Material :

NBR , EPDM, FKM , HNBR

Heat Transfer Efficiency :

≥80%

Function :

Heating , Cooling, Heat Recovery

Rated Pressure :

1.6 Mpa

Working Pressure :

1.20Mpa

Supply Ability: 

10 Sets / Month

MADE IN CHINA

Description

3.1 Tubular pasteurizer introduction

Tubular Pasteurizer mainly used in various concentrated fruit pulp and various sauces and other products sterilization and cooling, touch screen operation automatic control with self-cleaning and reverse cleaning system.

Widely used in milk, juice, tea drinks, milk drinks, ketchup, seasoning, beer, cream, ice cream, egg products, solid powder and other products of the original formula determination and update, product taste discrimination, color evaluation, stabilizer/emulsifier application, new product research and development and sample production.

Tubular Pasteurizer Controlling and Basic Parameters

1-Control mode: semi-automatic control, full automatic control (PLC control, touch screen display).

2-Equipment main configuration: Material pump, hot water pump balance tank, steam controlling system, hot water system, temperature control and recorder, electrical control system, flow rate meter, and CIP cleaning system etc. (steam heating and electric heating )

3-Production capacity: 500L∽40000L/H (according to different production )

4.Pasteurizer working technology description:

5℃ inlet →cream separator 45℃(optional) → homogenization 65℃ (optional) →65∽98℃ Pasteurization→ 5℃/25℃/40℃/68℃/88℃ outlet→buffering tank/filling machine (according to different production )

5.Steam pressure: ≥ 0.6Mpa ,

6.Compressed air: ≥ 0.7mpa

7.Cooling water inlet temperature: ≤30℃. pressure: ≥0.3mpa

8.Chilled water inlet temperature: ≤10℃. pressure: ≥0.3mpa

Applications

1-Fresh Milk Pasteurizer technology :

5℃ inlet →cream separator 45℃(optional) → homogenization 65℃→85∽95℃ Pasteurization→ 5℃ outlet→buffering tank

2.Coconut Water Pasteurizer technology :

5℃ inlet →98℃ Pasteurization→ 5℃ outlet→buffering tank

2- Beer Pasteurizer technology :

7℃ inlet →74℃ Pasteurization→ 4℃ outlet→buffering tank

3-Ice cream Pasteurizer technology :

5℃ inlet →homogenization 65℃→85℃ Pasteurization→ 8℃ outlet→Aging tank

4- Yoghurt Pasteurizer technology :

5℃ inlet →homogenization 65℃→95℃ Pasteurization→ 43℃ outlet→Fermentation tank

5-Juice & Beverage Pasteurizer technology :

25℃ inlet→homogenization 65℃(optional)→95℃ Pasteurization→ 25℃ outlet→buffering tank

25℃ inlet→homogenization 65℃(optional)→95℃ Pasteurization→ 85℃ outlet→Filling machine

6-palm oil Pasteurizer technology :

55℃ inlet→→95℃ Pasteurization→60℃ outlet→buffering tank

Tubular pasteurizers are primarily used for sterilizing products such as egg liquid, juice, milk, ice cream, cream, and jam during production, enabling these products to maintain their quality and freshness over extended periods.

Technical parameter

For fresh juice , beer , ice cream , yoghurt etc production

Model-75

Flow

Power

Dimension

L*W*H

Weight

Medium consumption

t/h

kw

M

kg

Steam kg/h

Ice water t/h

Cooling water t/h

TG-PUT-1T

1

5

4.5*1.6*1.8

1490

75

2

3

TG-PUT-2T

2

5

4.5*1.6*1.8

1590

150

4

6

TG-PUT-3T

3

6

4.5*1.8*1.8

1630

230

6

9

TG-PUT-4T

4

8

4.5*1.8*2.0

1870

300

8

12

TG-PUT-5T

5

8

4.5*1.8*2.2

2060

380

10

15

TG-PUT-6T

6

10

6.5*1.8*2.2

2250

450

12

18

TG-PUT-8T

8

12

6.5*2.0*2.2

2450

610

16

24

TG-PUT-10T

10

15

6.5*2.2*2.2

2660

750

20

30

For NFC Juice , Egg liquid , mango puree , whipping cream etc production

Model-75

Flow

Power

Dimension

L*W*H

Weight

Medium consumption

t/h

kw

M

kg

Steam kg/h

Ice water t/h

Cooling water t/h

TG-PUT-1T

1

8

4.5*1.6*1.8

1490

75

3

4

TG-PUT-2T

2

8

4.5*1.6*1.8

1590

150

6

8

TG-PUT-3T

3

8

4.5*1.8*1.8

1630

230

9

12

TG-PUT-4T

4

10

4.5*1.8*2.0

1870

300

12

16

TG-PUT-5T

5

10

4.5*1.8*2.2

2060

380

15

20

TG-PUT-6T

6

12

6.5*1.8*2.2

2250

450

18

24

TG-PUT-8T

8

15

6.5*2.0*2.2

2450

610

24

32

TG-PUT-10T

10

18.5

6.5*2.2*2.2

2660

750

30

40

Questionnaires of Tubular Pasteurizer

No

Technical Parameter

Answer

Technical Parameter

Answer

1

Production

Viscosity CPS

2

Flow rate : L/H

Density Kg/L

3

Feeding pump : ℃

PH value

4

Inlet temperature : ℃

Brix

5

Separator temp : ℃

optional

Fat %

6

Degasser temp : ℃

optional

Particulate %

7

Homogenizer temp : ℃

optional

particulate size mm

8

Sterilizing temp :

Chloridion %

9

Holding time : Seconds

Semi automation

10

Outlet temp :℃

Full automation

11

To filling machine & Tank

Heating Source

12

Tubular Type Sterilizer

Cooling Source

13

Tubular Type Sterilizer

Working voltage

lSemi-auto: Sterilizing temperature is controlled by PID , Auto controlling and automatic flow back , valve & pumps are manual operated .
l Full-auto: Sterilizing &filling temperature , flow rate ,pressure, valves ,PH are controlled by PLC and Touch Screen. It includes automatic program and handle operation methods .

More information you can contact us :

Email : [email protected]

Whatsapp: +8613918733638

Wechat: LV06090709

Competitive Advantage

1. It Can adopt to a wide range of viscosity, but also can be used for fiber and particle sterilization;

2. Use instant processing to maintain the original flavor of the product;

3. Automatic or semi-automatic control mode, convenient for users to use;

4. The product can be uniformly heat treated, at the same time, the heat recovery can reach 85%;

5. When the product is in the equipment, it will start the automatic cleaning function, so that the product does not stick to the tube;

6. Equipped with PID temperature control system, can monitor the temperature in real time;

7. It is easy to install and disassemble, convenient for later maintenance and repair.

FAQ

Q1:Which city are you in? How can I get to your factory? Are you a trading company or factory?

A1: We are in Shanghai City, China . It will take 1 hour from PVG and HongQiao Airports to our factory .

We are a manufacturer with trading branch office .

Q2: Why is your price higher than others?

A2: We offer high-end machines in our business. Welcome to our factory to have a visiting. And you will see the differences in our working plant.

Q3: What is the equipment delivery time?

A3: Normally 30-60 working days depends on different machines,

Heat Exchanger making period : within 15 working days .

Tubular UHT Pasteurizer making period : within 30 working days .

Aseptic UHT sterilizer making period : within 50 working days .

Homogenizer and CIP cleaning system making period : within 50 working days .

Blowing & filling & Labelling Machine making period : within 50 working days .

We can shorted the making period according to the working situation .

Q4: How to install your machines when it arrives? How much the cost?

A4: First we can supply the drawing for reference , the equipment will delivery as a whole set machine .

Or We will arrange our engineers to your factory to install the machines and train your staff how to operate the machines If you need.

Customers will take charge of the Accommodation one site and our engineer fee for commission is USD300/day/person.

Or you can arrange you engineers to study at our factory. You are responsible for air tickets,

Q5: How long time for installation and testing ?

A5: Subject to machines and the situation in your factory. If everything is

ready, it will take about 5 days for installation, and 5-10 days for testing and training .

Q6: How about the spare parts?

A6: We will send one year enough easy-broken spare parts together with the machines for free.

Q7: What is your guarantee?

A7: We have one year guarantee sine the equipment is Acceptable debugging and supplying life-long technical support. Our service is also including machine maintain and spared parts .

Q8: What is your payment term?

A8: Single equipment payment item : 50%T/T as advance payment, then 50% TT payment before shipping. ( L/C is also supported) .

The turkey processing line payment item : 40%T/T as advance payment, then 60% TT should be paid before shipping.

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